Manufacturer of Plastic Molding Machines
Manufacturer of Injection Molding Machines Plastic Injection Molding Machines G.S Azad Industry
G.S Azad Industry
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Manufacturer of Plastic Molding Machines
G.S Azad Industry
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G.S Azad Industry
G.S Azad Industry
G.S Azad Industry
injection molding machines, plastic injection molding machines, plastic injection molding machine
G.S Azad Industry
Home Our Products Injection Molding Machines

Injection Molding Machines

Our range of plastic injection moulding machines are used in diverse industries for manufacturing Pet Preforms, Bottle Caps, House Hold Items, Electrical Parts, Automobile Parts, etc. These machines provide a major advantage quick change-over for fast production rate. Precise accessory and safety features guarantee reliable performance of the machine. We offer different types of Plastic Molding Machines based upon the requirements of the clients.

G.S Azad Industry
Plastic Injection Molding Machine
G.S Azad Industry
G.S Azad Industry



Plastic Injection Molding Machine
Plastic Injection Molding Machine
Description
We specialize in providing innovative and cost-effective injection molding machines for producing high quality structural plastic parts. These machines find extensive use in manufacturing of PET performs bottle caps, house hold items and others. They can be supplied with PLC to achieve control over the production process. Our range of plastic injection are customized to meet the specific application requirements of the client.

Applications
  • Electrical parts
  • Tele-communication items
  • Automobile parts
  • Audio & video cassettes etc

Features
  • Higher injection capacity
  • Quick changeover with faster mould opening and closing
  • Closed circular temperature control unit
  • Low reject rate
  • Simple and safe operation unit
  • Cost-effective operation
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G.S Azad Industry
Injection Molding Machines (SHARK FA Series)
G.S Azad Industry
G.S Azad Industry



Injection Molding Machines (SHARK FA Series)
Injection Molding Machines (SHARK FA Series)
Description
We bring an advanced model of operationally-proven injection molding machines - SHARK FA Series. These injection molding machines provide greater return on investment with increased productivity and performance. The centralized lubrication system of the machine ensures smooth functioning, whereas the mold height adjustment provide manually adjustment for complete control over the process.

SHARK FA Series injection moulding machines feature Yuken / Bosch make hydraulic accessories for a reliable operation. These machines provide significant advantages of low energy consumption and quality output. Other highlight of the machine is the energy efficient variable displacement pump system.

Technical Details
  • The Clamping System
  • Mechanical Structure - Mould platen & toggle set
  • Internal Double Toggles - Balanced at 5 point
  • Wide space between tie bars & mold height acceptance range
  • High tensile steel tie bars made up of hard chrome plated
  • Centralized lubrication system for smooth functioning
  • Shot Counter - Automatic
  • Hydraulic Ejector – Branded make
  • Mould Height Adjustment – Manually done
  • Fixed with adjustable boot under moving plate

The components of Injection System includes
  • Dual injection cylinders
  • Quality nitriding screw & barrel
  • Screw Motor is of higher torque for efficient functioning
  • Injection unit is swiveling type
  • Has double carriage cylinder
  • Energy efficient suck back functioning
  • Dimensionally accurate swivel hopper

Hydraulic & Others Attachment
  • Yuken / Bosch make hydraulic accessories
  • All functions read by pressure gauge
  • Less sound emission due to large bore hydraulic hoses
  • Heating zone controlled by pyrometer
  • Pyrometer & timers has digital display for ease of reading
  • Variable displacement Pump attached for efficient energy saving

Major Highlights of the Series
The machine has an effective control system for pressure and flow. Computer - controlled proportional variable displacement pump system regulates the pressure and flow in accordance with the needed working pressure and flow. The pressure is adjusted as per the motor output and the loading capacity.

Its major effects are
The machine's hydraulic system output coordinates with the required amount power for operation, leading to 25% - 70% of energy saving. When compared with conventional machines that have fixed displacement pump, our Injection Molding Machines (SHARK FA Series) delivery cost benefit primarily because of power efficiency.

Due to sophisticated computer control there is no throttle or overflow resulting in loss of energy. Lower system heating and oil temperature maintenance of the system ensures that the hydraulic oil and seal life is prolonged and there is less consumption of cooling water.

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G.S Azad Industry
Injection Molding Machines (SHARK PLC Series)
G.S Azad Industry
G.S Azad Industry



Injection Molding Machines (SHARK PLC Series)
Injection Molding Machines (SHARK PLCSeries)
Description
SHARK PLC Series moulding machines are specially designed to make the mold process more economical. These molding machines feature manual mold height adjustment, dual injection cylinders and lower energy consumption. Frequency conversion technology results in low operation cost with best quality of output.

Shark PLC Series also assures practical benefit in terms of quantity required for testing, sampling, prototyping, new product design and development or be low-volume batch production.

Technical Details
The Clamping Systems
  • Mechanical Structure - Mould Platen & Toggle Set
  • Tie Bars- High tensile steel that is hard chrome plated
  • Fitted with mechanical ejector
  • Mold Height Adjustment - Manual

The Injection System
  • Dual injection cylinders
  • Nitriding screw & barrel
  • Screw motor fitted is of high torque
  • Injection unit - Swiveling type
  • Double Carriage Cylinder
  • Hopper - Swivel type

Hydraulic & Other Systems
  • Yuken / Boshch make hydraulic accessories for optimum efficiency
  • Pressure Gauge Reading is done of all Functions
  • Quiet operation due to large bore hydraulic hoses
  • Yuken/Boshch make hydraulic accessories for optimum efficiency
  • Pre-heating Zone - Pyrometer Controlled
  • Pyrometers have digital display
  • Machine with frequency conversion technology.

Major Highlights
The frequency conversion technology of the machine allows it regulate the system pressure and flow as per the required working pressure and flow at different stages of molding. The flow & pressure is controlled to match the motor output and its loading capacity. Some of the major effects of the systen are :
  • The machine's hydraulic system output coordinates with the required power for operation thus leading to 25-75% of power saving.

  • There is no throttle energy loss and overflow loss is considerably reduced. The noise level is also lowered by 3-5 decibel.

  • Hydraulic oil change intervals are longer and the life of the hydraulic sealing parts is also enhanced.

  • The motor life is considerable longer due to less heating caused by the change from constant high speed running to intermittent running of the motor. The machine's lower starting power current also plays in important role in reducing the required power supply transformer capacity and stabilizers the power network well.

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Specification of Injection Molding Machines


G.S Azad Industry
Injection Unit
G.S Azad Industry
G.S Azad Industry



Injection Unit
Injection Unit
Description
Our range of hi-performance injection unit features geometrically designed gas nitride screw for high plasticizing capacities. These machines are also provided with manually operated electro-hydraulic control that facilitates additional movement to access the nozzle & mold. The innovative design of the machine guarantee high precision and reproducibility for complex plastic parts. We can offer injection unit in different specifications based on the requirements of the clients.

Features
  • Phosphorous bronze / ultra bronze bushes with lubrication arrangement fitted in the moving platen ensure perfect alignment of the mold halves & improves the expensive molds life
  • Pre-suck back function
  • Injection unit carriage moves automatically for sprue breaking

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G.S Azad Industry
Hydraulic Unit
G.S Azad Industry
G.S Azad Industry



Hydraulic Unit
Hydraulic Unit
Description
We offer high quality hydraulic unit designed for cost-effective operation of the machines. Manufactured as per International standards, these units have cylinders with imported seals to ensure no leakage. Our hydraulic unit can be availed in different specifications based upon the requirement of the clients.

Features
  • Proportional electro- hydraulic relief & flow control valves that save energy
  • Hydraulic oil overheating shut down & alarm
  • All valves are mounted on a manifold block which are easily accessible & leakages of oil is minimized
  • Easy to operate and low in maintenance

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G.S Azad Industry
Locking Units
G.S Azad Industry
G.S Azad Industry



Locking Units
Locking Units
Description
Our range of locking units is hydraulic self-adapt supporting with double toggle mold clamping. The mold locking option is smooth and steady. Hardened steel pins and bushings are automatically lubricated. The locking force are adjusted or controlled automatically. Made from high quality material, the locking device prevents the machine from inevitable wear. We also specialize in customizing locking units as per the design configuration and model of injection molding machine.

Features
  • Movable mold platen
  • Extended life
  • Excellent dimensional stability
  • Tested for strength and durability
  • Resistant to heat and corrosion
  • Self lubricating pins and bushing
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G.S Azad Industry
Clamping Unit
G.S Azad Industry
G.S Azad Industry



Clamping Unit
Clamping Unit
Description
We offer an innovative range of clamping units that can be easily adjusted to suit the size of the mold. These clamping units are equipped with hard chrome plated tie rods of large diameter. The unit provides the machine capability to open and close the mold, to hold the mold closed during injection, and to eject the part. Our range of clamping units are available in different design specification based on the requirement of the clients.

Features
  • Clamping force can be adjusted up to maximum figure to suit size of the mold
  • Multiple stroke hydraulic ejector
  • 'T' slots platen for heavy duty molds

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G.S Azad Industry
Platen Dimensions
G.S Azad Industry
G.S Azad Industry



Platen Dimensions
Clamping Unit
Description
Platen Plates are added to machine platens to provide T-slots for mold clamps. The diagram above depicts the complete arrangement and the dimensions of the movable plates of the injection moulding machine.

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G.S Azad Industry
Toggle Dimensions
G.S Azad Industry
G.S Azad Industry



Toggle Dimensions
Toggle Dimensions
Description
The depicted diagram clearly illustrated the arrangement of the plates in the toggle injection moulding machines. It gives an idea of platen dimensions, space between the bars, maximum and minimum mould height and more.

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G.S Azad Industry
Machine Dimensions
G.S Azad Industry
G.S Azad Industry



Machine Dimensions
Machine Dimensions
Description
The depicted diagram clearly illustrated the arrangement of the plates in the toggle injection moulding machines. It gives an idea of platen dimensions, space between the bars, maximum and minimum mould height and more.

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Auxiliary Items

G. S. Azad offers an excellent range of economic plastic injection molding machines auxiliaries in standard & optional varieties. The vast range includes Ring Plunger Set On line filter and more. Our products are popular in market due to accuracy in construct and affordable prices.

G.S Azad Industry
Auxiliary Items (Standard/Optional)
G.S Azad Industry
G.S Azad Industry



Auxiliary Items (Standard Optional)
Auxiliary Items (Standard/Optional)
Description
We manufacture high quality auxiliaries for injection molding machines in standard & optional varieties which are been made with high quality steel and alloys. These are available in sizes & designs of standard for injection molding machines and we can also manufacture these as per their design request. Moreover, compatible designs of these auxiliaries makes work easy & assured befitting results.

The varieties as as follows:

Auxiliary Items (Standard)
  • Limit Switch
  • Extra Grease for Lubrication
  • Mold clamps with bolts
  • Tool Box (Complete Set)
  • O-Ring Set
  • AVM Pads
  • Thermocouple
  • Nozzle Heater
  • Barrel Heater
  • Heating Relay
  • Ejector Rods
  • Extended Nozzle
  • Ring Plunger Set

Auxiliary Items (Optional) :
  • Bi-mettalic Screw and Barrel
  • Magnet
  • Water chiller
  • Mold Lifting Hanger (0-160 ton)
  • Robot Interface
  • Gas Interface
  • Air Ejector System
  • Hopper Dryer
  • Auto Loader
  • On line filter
  • Dehumidifier
  • Unscrew Device
  • Back Pressure by Proportional valve

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